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Lithium-Ion Battery Fire Risk Puts Warehouse Charging Practices Under the Spotlight

UNITED KINGDOM / AGILITYPR.NEWS / August 03, 2026 / UK warehouses using electric handling equipment are being urged to review their battery charging procedures and ensure they are complying with manufacturer guidelines following new figures showing lithium-ion battery fires are becoming an increasingly frequent challenge for fire and rescue services.


According to new research published by insurer QBE, UK fire brigades now attend a lithium-ion battery fire approximately every five hours. The data also shows that recorded incidents have increased by 147% since 2022, prompting growing attention from insurers and safety professionals alike.


While much of the public focus has centred on e-bikes and e-scooters, Pallet Trucks UK says the findings are a timely reminder that businesses using battery-powered warehouse equipment should also ensure they are following good charging and maintenance practices.


Electric pallet trucks, stackers and lift tables have become increasingly popular as warehouses look to reduce operator fatigue, improve efficiency and lower maintenance requirements compared with older technologies. Modern lithium battery systems also offer faster charging, longer service life and reduced upkeep. However, like any industrial battery system, they require appropriate handling and storage.


Pallet Trucks UK says businesses should ensure batteries are charged using the correct manufacturer-approved chargers, in well-ventilated areas that are free from combustible materials. Batteries should be inspected regularly for signs of damage, overheating or swelling, while charging points should remain unobstructed and included within routine safety inspections. Staff should also receive basic training on safe charging procedures and know how to respond if a battery shows signs of failure.


Phil Chesworth, Managing Director at Pallet Trucks UK, said, “Electric pallet trucks have transformed material handling for many businesses and, when used correctly, lithium battery technology is both reliable and extremely effective. The important thing is recognising that batteries are an industrial asset which deserves the same level of attention as any other piece of warehouse equipment.


“Most battery-related incidents can be significantly reduced through straightforward precautions such as using the correct charger, avoiding damaged batteries, keeping charging areas tidy and following the manufacturer's guidance. Good housekeeping isn't just about protecting equipment and staff; it can also demonstrate to insurers that sensible risk management procedures are in place.”


The increasing adoption of electric handling equipment should not be seen as a cause for concern, but rather as an opportunity to strengthen warehouse safety procedures as technology evolves.


For more information, please visit: www.pallettrucksuk.co.uk.



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